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VEL ELECTRONICS

 


ABOUT US:

Established in 1971, dedicated to the field of Induction heating, VEL group of companies, has with 100% know-how & material, indigenously designed, developed & manufactured Induction Heating Equipments of varying power capacities & frequencies. Anything & Everything in Induction is the motto. All our machines are custom built i.e. uniquely designed, manufactured and fine tuned for the specific requirements.We have earned the appreciation of prestigious organization like Railways, DGS & D, Indian Institute of technology, Bhabha Atomic Research Center, Nuclear Power Corporation, Defense etc. for our dedicated service. As we have complete fabrication / manufacturing unit in-house, we manufacture all the sub-systems /accessories required along with induction heating system i.e. all material/job feeding, handling, positioning, discharging systems We provide vacuum system, fumes extraction system, additional workstations etc. we are well known and prominent throughout automobile & engineering industries in India doing the most complicated & prestigious jobs in induction heating As we turn each milestone in innovation and in pursuit of excellence, we have built, improvised and strengthened our infrastructure. Most of the critical machine components like H.T. Transformer, Isolotion transformer,RF Matching transformer,Current/Potential Transformer,Tank capacitor/Inductor,Stablizers,High freq mica capacitors,ceramic capacitors & Special magnetic cores are manufactured by us utilizing in-house manufacturing/testing facilities.We have recently ventured in Radiation Instrument/ Nuclear guages/Medical Equivalent/other Electrical Instrument to give a confident solution to any problem.With the infrastructure and the technical knowhow, we have the capacity to manufacture Material Handling Systems such as screw conveyer, Bucket Elevator, Air Slide, Table Feeder etc;Chemical equipments such as Agitators, Mixers, Ball Mills, Heat exchangers, Reaction Vessel, Cooling tower, Demineralization Plant etc; Pollution Control Equipments - bag Filter, wet Scrubber, Cyclone Seperator, Air Handling Systems, etc; Refrigeration, Units: Air conditioners, Water Chillers, Freeze Driers, etc. Also electrical components such as ceramic capacitors etc. We also provide complete automation solution to material feeding, handling, discharging, heating etc. We incorporate control loops, sequential process controllers, PLC/ PC based monitoring, control and diagnostic systems with MMI software etc.Our specilisation in induction heating system also leads us to specialize in other fields of automation, machine tools and critical component development. We design/manufacture/supply mechanical/ chemical/ hydraulic equipments. Over the past few years, we have manufactured & supplied special purpose equipments / systems like Lip Rolling Machine, Hydraulic Scrap Bailing Machine, etc We also provide Engineering and metallurgical consultations All this is supported by dedicated team of engineers/technocrats & work force. We are proud to say that we are 100 % indigenous & upto date in technology.

SERVICES :

Our activities also include running a Induction Heat Treatment shop, equipped with VEL RF/MF/LF Induction Heaters (8 Nos) of power capacity ranging from 3 kW to 200 kW. The different jobs that we harden are bolts, screws, wheels, flats, worms, brakedrums, gears, sprockets, rollers etc. of various shapes & sizes (2m dia, 5m length weighing upto 5 ton, maximum) to achieve required hardness, case depth & heat patterns. We are well known and prominent throughout automobile & engineering industries in India doing the most complicated & prestigious jobs in induction hardening.

THE TYPICAL JOBWORK DONE FOR ENGINEERING INDUSTRIES ARE FOLLOWS:

Material Handling Equipment :

Crane Wheels, Brake Drums, Rails , Gears, Pinions, Racks, Shafts Pins, Sprockets For Bucket Elevators & Chain Conveyor, Liners, Pulleys, Bearings, Slue Rings, Hoppers, Links, Hooks, Eyebolts, Worms,

Motor Car, Jeep, Tractor And Truck Manufacturing Industry:

Camshafts, Crankshafts, Rear Axle Shafts, Front Wheel Spindle Shafts, Shifter Forks, Splined Shafts, Transmission Shafts, Rocker Pads. Various Transmission Gears, End Piece, Differential Housings, Cylinder Heads, Pump Shafts, King Pins, Universal Joints, Shifter Forks, Rocker Arms, Push Rods, Starter Gear Rings, Gudgeon Pins, Valve Seats , Taper Lever , Screw Bolt etc.

Machine Tool Industry:

Transmission Gears, Various Types Of Shafts, Lathe Beds, Chuck Guide Ways, Machine Columns, Lead Screw, Die, Punch, Rock Drills, Guide Ways.

Earthmoving Equipment Manufacturing Industry:

Track Rollers, Track Roller Shafts , Track Links, Track Shoes, Track Shoe Bolts Track Pins, Track Liners, Sprockets, Idlers, Large Gears, Various Types Of Shafts, Hydraulic Cylinder Piston Rods, Track Bushes, Pinions etc.

PRODUCTS:

Rf Induction Heater :

Application:
Heat Treating (Hardening, Annealing, Normalising)
Billet Heating For Forging/Rolling
Warm Forming
Hot Forging
Melting
Sintering
Enameling
Powder Coating Rebars
Insulation Removing
Brazing
Plasma Heating
Pipeline Induction Heater :

Used In:
Oil Pipeline
Gas Pipeline
Water Pipeline
Hydraulic Pipeline
Chemical Pipeline
Cross Country Pipeline
Pipelines Transferring Food Products
Interconnection Pipe Lines Of Reaction Vessels
Steam Pipe Line In Thermal & Nuclear Power Plants
Pipelines Operating At Continuous Elevated Temperature For Transferring Petroleum Products Like Wax & Tar
Pneumatic Powder Conveying Pipeline
Medium & Low Frequency Induction Heater :

Application:
Heat Treating (Hardening, Annealing,Normalising)
Billet Heating For Forging/Rolling
Warm Forming
Hot Forging
Melting
Sintering
Enameling
Powder Coating Rebars
Insulation Removing
Heating To Remove Cardium Compound In Gear Case
Brazing
Soldering
Chemical Reaction
Vessel Heating
Tube Welding
Brazing Of Conductors Of Electric Machinery
Vel Mf Bmd 40 :

Application:
Shrink Fitting (Gear/Pinion Assembly, Wheel Assembly, Rotor Casing, Bearings, Reactor End Fitting, Etc.)
Brazing
Heat Treatment
Hardening (For Higher Case Depth)
Forging
Melting
Induction Coils :

Vel Workcoils & Inductor For Induction Heater
We Have Outstanding & Dedicated Services In Consultation, Design & Fabrication Of Inductors & Workcoils For Induction Heaters Of Reputed Companies. Wemake Coils For High, Medium, Main Frequency Of Any Power For Brazing,Heat-Treatment, Forging & Melting Processes.
Ovens & High Temperature High Vacuum Furnaces :

Application:
Vel Electric Ovens Are Used For Drying Of Varnish In Electrical Machinery Such As Armatures, Field Coils Of Traction Motors And Traction Generators, Etc.
Workhandling Equipments :

Work Handling Equipments
The Few Of The Workhandling Equipments For Induction Hardening Is As Follows
1)Vertical Scanning Fixtures
2)Horizontal Scanning Fixtures
3)Vel Robot
Cooling Systems :

Vel Cooling Systems
With The Infrastructure And The Technical Knowhow,We Have The Capacity To Manufacture Material Handling Equipments Heat Exchange,Reaction Vessels, Cooling Tower,Demineralization Plant Etc; Pollution Control Equipments-Bag Filter,Wet Scrubber,Cyclone Seperator,Air Handling Systems, Etc Refrigeration Units: Air Conditioners,Water Chillers,Freeze Driers,Etc
Rediation Measuring Instruments :

Radiation Measurement Instrument That We Manufacture Are
1.Radioassay Counter
2.Gamma Meter
3.Radiation Scaler
CONTACT:
VEL ELECTRONICS

4A, MAJITHIA INDUSTRIAL ESTATE,
W.T.P. MARG, DEONAR, MUMBAI-400088.
Ph : 25565478 / 25569122 / 25583235.
Fax : 91 - 22 - 25576395.
E-Mail : ponlinv@bom3.vsnl.net.in
website :www.velelectronics.com